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Uni-Cable ADSS Cable for Utility Fiber Expansion in Chile
Release time: 2025-08-27

Uni-Cable ADSS Cable for Utility Fiber Expansion in Chile

Chile is one of South America’s leaders in digital infrastructure and renewable energy integration. With growing demand for smart grid technologies, broadband internet, and rural connectivity, utilities in Chile began expanding their optical fiber networks to improve grid monitoring, data transmission, and telecom services.

A major state-backed utility, Chilquinta Energía, launched a utility fiber expansion program across central and southern Chile. The challenge was to deploy high-capacity optical fiber along existing transmission lines without shutting down power systems, while ensuring durability in diverse environments ranging from coastal salt air to mountainous terrain.

Uni-Cable was selected to supply All-Dielectric Self-Supporting (ADSS) fiber optic cables and matching hardware accessories, providing a turnkey fiber backbone solution for Chile’s transmission and telecom integration.

Product Scope & Parameters

1. ADSS Optical Fiber Cable (IEC 60794-4, IEEE 1222)

  • Fiber Type: Single-mode G.652D & G.657A1

  • Fiber Count: 24, 48, 96, and 144 core options

  • Cable Design:

    • Central loose tube filled with thixotropic gel

    • Aramid yarn strength members for tensile strength

    • UV-resistant PE or AT (anti-tracking) sheath for long-term durability

  • Span Capability: Up to 600m (standard) / 1200m (reinforced designs)

  • Operating Temperature: -40°C to +70°C

  • Voltage Compatibility: Suitable for installations on lines up to 220kV

2. ADSS Hardware & Accessories

  • Suspension Clamps (aluminum alloy + neoprene inserts for vibration protection)

  • Tension Dead-Ends (preformed rods with thimbles for secure anchoring)

  • Vibration Dampers (spiral and Stockbridge types)

  • Joint Boxes & Splice Closures (IP68, pole- and tower-mounted)

Applicable Scenarios & Solutions

  • Utility Fiber Backbone: ADSS cables were installed along 220kV and 110kV transmission lines, creating a secure communication backbone for SCADA, relay protection, and smart grid monitoring.

  • Broadband Access: Unused fiber cores were leased to telecom operators, providing high-speed internet to rural areas.

  • Challenging Terrain: Aramid yarn reinforced designs enabled long spans in mountainous regions, while AT sheaths protected against surface leakage currents in high-voltage corridors.

  • Maintenance-Free Design: With no metallic elements, ADSS was immune to lightning strikes and electromagnetic interference.

Quality Inspection & Production Standards

Uni-Cable ensured strict compliance with international fiber optic and utility standards:

  • IEC 60794-4, IEEE 1222, ITU-T G.652D / G.657A1

  • Mechanical Tests: Tensile strength, crush resistance, impact resistance, bending performance

  • Environmental Tests: Temperature cycling (-40°C ~ +70°C), UV aging, salt spray

  • Optical Tests: Attenuation (≤0.35 dB/km @1310nm, ≤0.22 dB/km @1550nm), splice loss verification

  • Certification: ISO 9001, ISO 14001, OHSAS 18001, third-party type test reports

Export Packaging & Shipment

  • Packaging: Steel-wooden drums with protective wrapping

  • Fiber Lengths: 2000–4000m per drum, optimized for field deployment

  • Labeling: Cable markings at 1m intervals; drum marking with fiber count, length, batch, QR code traceability

  • Shipping Route: Delivered via Port of Valparaíso, staged to match installation phases in central and southern Chile

Project Outcome

By deploying Uni-Cable ADSS cables and accessories, Chile’s utility sector achieved:

  • Reliable long-distance fiber communication without outages during installation

  • Improved smart grid monitoring and fault detection across transmission corridors

  • Revenue diversification through leasing spare fibers to telecom providers

  • Future-proof infrastructure, ready for 5G and IoT expansion

Chilquinta engineers highlighted Uni-Cable’s advantages:

  • Factory-direct supply ensured competitive pricing

  • Fast delivery from production to port minimized project delays

  • Complete solutions with both fiber cables and tested accessories

  • Quality assurance that met or exceeded IEC and IEEE standards

This project strengthened Uni-Cable's reputation as a trusted global supplier for ADSS communication solutions, supporting the growing integration of power and telecom networks in South America.

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